HS Tooling Aerospace Manufacturing Tools
HS Tooling, formerly Hi‑Shear, offers premium aerospace manufacturing tools — specializing in air‑drill solutions, riveters, and fastener installation equipment to meet the needs of the commercial and military aviation industries. Zephyr Tool Group produces and distributes HS Tooling products to ensure structural integrity throughout operations and deliver reliable performance across critical applications.
Explore High‑Quality HS Tooling Aerospace Manufacturing Tools
Under the HS Tooling line, we manufacture pistol‑grip aerospace tools, Ultralite compression riveters, Spacematic tools, and air‑driver assemblies for Hi‑Lite, Hi‑Lok, and Hi‑Lok/Hi‑Tigue Pin and collar fasteners. To meet your specific needs, HS Tooling aerospace tools are available in stock and custom configurations.
HS Tooling Aerospace Tools are Manufactured to Aerospace‑Grade Requirements
Known for high‑precision performance and ergonomic handling, HS Tooling aerospace manufacturing tools are engineered for tight‑tolerance, high‑strength applications. Tools across the product line are engineered for intense, long‑term use while prioritizing operator comfort and safety, offering solutions for specialized operations, close‑tolerance hole preparation, and customization. Our tools are certified and compliant with critical industry requirements, including:
- ISO 9001:2015
- MIL‑SPEC
- SAE International
- National Stock Number (NSN)
- General Services Administration (GSA)
Discover Precision HS Tooling Aerospace Manufacturing Solutions at Zephyr Tool Group
Zephyr Tool Group produces HS Tooling aerospace manufacturing tools, including the comprehensive Aerospace line, the portable Spacematic solutions, and specialty installation tools to support commercial and military aviation manufacturers. With air driver assemblies for specific fastener combinations, precision countersinking and drilling tools, and solutions that deliver superior performance and reliability, we are an American‑based manufacturer that delivers the highest‑quality aerospace manufacturing products to meet application requirements. To start an order for HS Tooling products, reach out to us or request information.
Automatic Drill & Countersink
Precision portables automatically drill and countersink for close‑tolerance applications — reliable over decades of service. The collet clamps to the workpiece for a hassle‑free drilling cycle. Optional feet assemblies include template, taper feet, Keller, and concentric collet. Depth accuracy ±0.001".
Hand‑Held Drill/Countersink
Precision hand‑held tool with adjustable clamp control and drill‑point depth.
| Model | Stroke | Power | Spindle Speeds | Drill Capacity |
|---|---|---|---|---|
| Drill‑Countersink | 9/16" | 1.0 HP | 16,369 RPM | .191" |
| Spacematic M1000‑II | 1.18" | 1.0 HP | 10 models, 100 – 17,000 RPM | .375" |
| Spacematic M2000 | 2.25" | 2.2 HP | 11 models, 450 – 9,300 RPM | .500" |
| Nutplate Drillmotor II | 0 – 0.42" | 0.6 HP | 600 / 1,000 RPM | spacing .219" – 1.125" |
Compression Squeezers
HS Tooling Squeezers feature ergonomic design and a 50% weight reduction vs. comparable‑force models, with high‑strength forged jaws and C‑yokes, precision bearings and shafts. The new 702 and 702T models deliver outstanding force‑to‑size ratios. A full range of Alligator‑jaw and C‑yoke models covers virtually every application.
| Series | Models | Capacity |
|---|---|---|
| Alligator Jaw | 6 models | 5/32" – 1/4" dia rivets |
| C‑Yoke | 4 models | 5/32" – 5/16" dia rivets |
HS Tooling offers a complete line of specialty fastener installation tools. Modular attachments, sockets, and key sets are matched to your specific applications.
Offset Ratchet Driver
Hard‑to‑reach installations are quickly and easily accomplished with HS Tooling.
4" Offset Driver
L‑shaped adaptors access installations within channels with minimal clearance.
Pistol Grip Air Drill
The CXD is easily maneuvered into spaces too small for other drills to access. At 1/2 HP, it has the power to smoothly complete jobs that other small drills can't.
| Model | Speed | Power | Chuck Size |
|---|---|---|---|
| CXD | 250 – 25,000 RPM | 1/2 HP | 0 – 1/4" (0 – 6.3 mm) & 0 – 3/8" (0 – 9.5 mm) |
| CXT‑II | 750 – 33,000 RPM | 1‑1/2 HP | 0 – 3/8" (0 – 9.5 mm) & 1/8" – 1/2" (2 – 12.5 mm) |
Recoilless Rivet Hammer
Ergonomically designed to reduce vibration to the operator's hand by up to 95%. Available in aluminum and steel cylinder models.
| Series | Stroke | Capacity | Blows / Min |
|---|---|---|---|
| LSSR‑A | 6 modes, 1" to 7" | 1/8" – 3/16" dia | 1,125 – 3,300 |
| LSSR‑S | 1 mode, 8" | 1/2" dia | 1,125 |
| Series | Stroke | Capacity | Shank |
|---|---|---|---|
| One | 6 modes, 2" to 4" | 1/8" – 3/8" dia | .401 |
| Two | 4 modes, 3" to 8" | 1/4" – 7/16" dia | .498 |
Pistol Grip Rivet Shaver
- Precision ball‑bearing construction
- Variable throttle valve
- Silencer lessens noise level
- Low‑cost replacement parts available
Engineered for Aerospace Assembly
Talk to our team about the right HS Tooling solution for your application.
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