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Zephyr Aerospace® Manufacturing Tools

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Produced from premium-grade materials and rigorously tested for quality, Zephyr Aerospace® tools deliver consistent accuracy, repeatability, and long-term durability in mission-critical environments. We are committed to providing tools for aerospace manufacturing that enhance productivity, precision, and reliability to empower aerospace professionals with high-quality solutions. Each tool is designed with the technician in mind, combining strength, accuracy, and intuitive functionality for performance-driven results in nearly any aerospace manufacturing application.

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Aerospace Tools

Microstop Countersink Cages & Countersink Cutters

High-Quality Aerospace Tools Manufactured for Performance

To ensure the safety, precision, and durability of your aerospace components and assemblies under extreme conditions, including high stress and pressure, Zephyr Aerospace tools are designed to meet demanding industry standards. We offer a history of reliability, with experience in designing, engineering, developing, and manufacturing precision aircraft tools since 1939, providing solutions for applications that require high-performance capabilities.

Our selection of aerospace manufacturing tools, including aerospace hand tools and aviation pneumatic tools, is specified to meet ISO 9001:2015, MIL-SPEC, SAE International, National Stock Number (NSN), and General Services Administration (GSA) requirements for tools that deliver optimal performance in aerospace manufacturing.

Extensive Inventory of Aerospace & Aircraft Tools Manufactured by Zephyr Tool Group

With a broad range of innovative solutions, Zephyr Aerospace tools have been created with your needs front and center, providing increased productivity, improved strength, and precision with an unrivaled, easy-to-use configuration capability. Explore our selection of aerospace manufacturing tools, microstop countersink cages, and cutters to meet your specific manufacturing requirements:

Aerospace Manufacturing Tools

Designed and built to meet the demands of commercial and military aerospace markets, Zephyr Aerospace tools ensure the precision, safety, and efficiency of aircraft and spacecraft manufacturing. Each tool is tailored to meet the stringent requirements of an aerospace technician, providing solutions that can reach awkward or obstructed areas, ensure proper alignment and stability, achieve tight tolerances, and meet strict quality standards. Our highly specialized and reliable solutions include:

Microstop Countersink Cages & Cutters

When manufacturing aircraft and spacecraft, precision, repeatability, and reliability are non-negotiable; our selection of microstop countersink cages and cutters enables aerospace manufacturers to meet flush-fastening requirements and achieve tight tolerances and repeatability through precise material removal and geometry control, thereby improving productivity and cost-effectiveness. Microstop countersink cage and cutting tools from Zephyr’s Aerospace line include the following products:

Vacuum Attachments
High-Speed Precision Microstop Cages
Long-Travel Microstop Countersink Cages
Microstop Countersinks
Microstop Countersink Cutters & Pilots
Miscellaneous Type Countersink Cutters
Back Spotfacers & Countersinks
Metric, Swivel-Shaft, and High-Speed Microstop Countersink Cages
Metric Countersink Cutters (Cobalt, High-Speed, Steel, and Removable Pilot)
Metric Countersink Cutter (Cobalt, High-Speed, Steel, and Integral Pilot)
Standard Metric Pilots
Countersink Cages

Additional Aerospace Manufacturing Tools Available from Zephyr

In addition to our aerospace hand tools and manufacturing solutions, we provide a range of industrial tools and tool parts, including USIT® and HS Tools®, as well as various fastening and joining products in our Kwick-Lock and Lok-Fast lines to meet your needs across a variety of operations across industries.

Kwik-Lock® Temporary Fasteners

For temporary, fast joining of sheets and other materials in demanding industries, our Kwik-Lok tools can efficiently install and remove fasteners. They offer quick adjustment capabilities before permanent joining methods, such as riveting or welding, are used, with handy, easy-to-use tools that include:

Lok-Fast® Aerospace Fastener Installation & Removal Tools

Our Lok-Fast tools offer a range of solutions for fastening and joining. From strong, single-sided connections to fast component removal that will not damage surrounding materials and other high-strength fastener solutions. Compatible with highly specialized fasteners, such as Hi-Lok and Composi-Lok, these tools are specifically designed for various fastening applications for secure installation and clean removal capabilities:

Installation & Removal Tools
Frangible Collar Tools
Blind Fasteners

HS Tooling® Aerospace Tools

Manufactured for precision, efficiency, and operator comfort, our inventory includes air drills, riveters, installation and removal tools, as well as a range of specialty solutions from HS Tooling. They are known for their high-quality, reliable capabilities, providing advanced features for close-tolerance applications. We supply the following products from HS Tooling:

USIT® Dimpling Machines

We offer a selection of hot and cold dimpling machines from U.S. Industrial Tool & Supply Co., an American-based manufacturer that supports the aerospace, automotive, and manufacturing industries. With a wide range of accessory tooling, spare parts, and made-to-order tools and products, these solutions are designed for safety and comfort, incorporating innovative materials and user-friendly features as standard. Explore our USIT® dimpling machines.

Our Tools Have Supported Commercial & Military Aviation for Decades

For over 80 years, Zephyr Tool Group has manufactured high-quality tools, focusing on safety, precision, and reliability to provide solutions that deliver consistent results. With all of our products made from high-quality materials, engineered and produced to exacting tolerances, and heat-treated to the highest level of performance, our tools are designed to specifications and requirements set by engineers for superior tool solutions that enable the design, manufacturing, and maintenance of commercial and military aircraft.

Choose Zephyr Tool Group for Superior Aircraft Tools & Aerospace Manufacturing Solutions

Zephyr Tool Group is proud to provide aerospace manufacturing tools, including aviation pneumatic tools and hand tools, to serve the commercial and military aerospace industries. Our high-quality products are backed by ISO certifications and other regulatory frameworks, delivering precise, reliable solutions that meet your needs in aerospace manufacturing. With exceptional customer support and lifetime product warranties, we strive to ensure your complete satisfaction with tools built to perform and last. Discover superior solutions for aerospace manufacturing at Zephyr Tool Group. Contact us with questions about our aerospace tools or request a quote to begin your order.

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